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Selection considerations for medicinal spray dryers

Oct 07, 2022

In the pharmaceutical industry, drug production is one of its main tasks. The importance of drugs and the differences in the properties of drug materials constitute special requirements for drug production. At present, drug production has begun to take GMP as a must-implemented system and enforced regulations. The implementation of GMP involves multiple links such as design, manufacture, installation, use, management, and verification. As one of the pharmaceutical equipment, how to adapt to the spray dryer, take this opportunity to exchange our views and practices, please correct me in order to improve and develop together.

Features of spray dryer:
The spray dryer is a device that atomizes the liquid material by spraying, and contacts with hot air in the drying chamber to quickly evaporate the water, thereby directly obtaining powder products. The performance of this device has the following characteristics:
1. Powder products can be obtained directly from liquid raw materials. Generally speaking, the particle size D50 of high-speed centrifugal spray drying is in the range of 60-125 μm (ie 250-120 mesh), and the particle size D50 of pressure spray drying is 125-250 μm (ie 120 ~ 60 mesh) range.
2. The drying time is very short, generally only 5~40Sec.
3. The temperature of the droplets during the drying process is not high, the thermal impact on the product is small, and defects such as protein changes, vitamins, active ingredients loss and oxidation are not easy to occur, and the quality of heat-sensitive materials, organisms and drugs can basically be close to that under vacuum dry standard.
4. The product basically maintains a spherical shape similar to that of droplets, and has good dispersibility, fluidity and solubility.
5. By changing the water content of the liquid raw material or the conditions of spray drying, the residual moisture, particle size, bulk density, etc. in the product can be adjusted within a certain range, the production process is simplified, and the control and management are very convenient.
Due to these characteristics of spray drying, the application of spray drying in the pharmaceutical industry is expanding.

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