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Maltose Spray Dryer

Maltose Spray Dryer

(Maltose Powder) Spray Dryer is the most widely used process in liquid shaping technology. It is suitable for producing powder and granules solid products from solution, emulsion, soliquoid, and pumpable paste materials. Therefore, when the particle size, final moisture, bulk density and granules shape meet the accurate standard, centrifugal spray drying is a ideal drying process.
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Description

Our company is a national enterprise that produces Protein Powder Spray Dryer, Cassava Starch Flash Dryer, Sulfuric Acid Spray Dryer domestically and ranks among the forefront of the world. 'Starting from customer requirements, ending with customer satisfaction' is the core of our enterprise activities. As long as customers give us a service opportunity, we will return customers satisfaction with practical actions, which is our constant commitment. Enterprises participating in market competition must first speak of compliance, and teamwork must have rules.

Description

(Maltose Powder) Spray Dryer is the most widely used process in liquid shaping technology. It is suitable for producing powder and granules solid products from solution, emulsion, soliquoid, and pumpable paste materials. Therefore, when the particle size, final moisture, bulk density and granules shape meet the accurate standard, centrifugal spray drying is a ideal drying process.



Working Principle

Liquid material is atomized through a special pressure nozzle with a high-pressure pump. Hot air enters the dryer after being adjusted by an air distributor. The material and hot air is mixed in the dryer, rapidly carries on heat and mass transfer. Powder or granular products are produced in a very short time. Products with larger particles size are discharged from the bottom of the dryer, smaller particles enter the cyclone with hot air. The exhaust gas is discharged into the air after dust removal in a scrubber. The dryers can be divided into high, middle and low-pressure spray dryers according to different pressures of atomization, while taking into account different flow fields, they are divided into co-current, fountain mode and counter-current spray dryers.


Characteristics:

(1) The air inlet device is equipped with a sub-high-efficiency filter, so that the inlet air can reach 100,000-level purification. Air filters, dehumidifiers, heaters, etc. are all modularized, which is easy to disassemble, maintain, and maintain. Fresh air is dehumidified;

(2) The tower wall is equipped with a cold air jacket device, which solves the problem of sticking to the wall of the traditional Chinese medicine extract. At the same time, the wall temperature is low, and the material will not cause coking and deterioration;

(3) The atomizer is specially designed for the characteristics of the extract, and the distance between the atomization plate and the top of the drying tower is increased to avoid the material from topping;

(4) The equipment is equipped with an air sweeping device at the cone, thereby accelerating the flow of materials on the cone;

(5) The inlet air temperature is automatically controlled to ensure that the color, fragrance and taste of the material will not be destroyed;

(6) Two-stage cyclone dust removal device is used for material collection;

(7) Adopting CIP cleaning system, the equipment is easy to clean and meets GMP requirements;

(8) The control system adopts PLC program control, and the entire operating system is simple and easy to understand, making the operation more convenient for workers.


Applicable Materials

1


Maltose Powder

Maltose, also known as maltobiose or malt sugar, is a disaccharide formed from two units of glucose joined with an α(1→4) bond. In the isomer isomaltose, the two glucose molecules are joined with an α(1→6) bond. Maltose is the two-unit member of the amylose homologous series, the key structural motif of starch. When beta-amylase breaks down starch, it removes two glucose units at a time, producing maltose. An example of this reaction is found in germinating seeds, which is why it was named after malt. Unlike sucrose, it is a reducing sugar.


Food: Amino acid, vitamin, egg powder, bone powder, protein, milk powder, blood powder, soy sauce powder, coffee, tea powder, glucose, pentadiene carboxylic acid, pectin, flavours, vegetable juice, yeast, starch, etc.


Ceramic: Alumina, zirconia, magnesium oxide, Titania, pottery clay, china clay, all kinds of magnetic porcelain and metal-oxides, etc.


Chemical: Aluminum polychloride, disperse dyes, reactive dyes, organic catalyzer, white carbon black, washing powder, zinc sulfate, silica, sodium metasilicate, potassium fluoride, calcium carbonate, potassium sulfate, inorganic catalyzer, wasted liquid, etc.


Specification

Type

Spray Dryer

5

25

50

100

150

200-3000

Inlet Temperature

≤ 350°C

Outlet Temperature

80-90°C

Evaporate Capacity (kg/h)

5

25

50

100

150

200-3000

Driving Force

compressed air drive

mechanical drive

Rotate Speed

25000

22000

21500

18000

18000

15000

Diameter of Atomizer (mm)

50

120

120

120

150

180-340

Heating Source

Electricity

Electricity

electricity +steam+fuel oil+coal gas

electricity +steam

electricity +steam+fuel oil+coal gas

To be solved by users

Electric-heating Power (kW)

9

45

60

81

99


Recovery Rate (%)

≥ 95

≥ 95

≥ 95

≥ 95

≥ 95

≥ 95

Installation Size

A(mm)

1000

1290

1730

2500

2800


B(mm)

2100

3410

4245

5300

6000

C(mm)

2300

4260

4645

6000

6700

φ D(mm)

1060

1800

2133

2560

2860

E1(mm)

1050

1200

1640

2100

2180

E2(mm)

1050

1200

1640

2100

2180

F(mm)

750

1000

1250

1750

1970

G(mm)

530

1700

1750

1930

2080

H(mm)

530

1300

1800

2600

3050

I(mm)

530

1550

1600

1780

1960


Packing & Delivery

The main equipment part will be wrapped in foam and then put into a carton; the main part will be packed in a wooden box. Both neutral and customized packaging are available.

We can deliver the equipment to you by international express such as DHL, UPS, TNT, EMS, etc., and we can also choose the appropriate transportation method according to your timeline and budget. In addition, you can choose to use your own shipping agent.


Company advantage:

(1) XINGGAN DRYING specializes in the design, development, manufacturing and sales of spray drying equipment and has more than 20 years of experience.

(2) Committed to designing and manufacturing quality products and providing excellent customer service.

(3) We maintain product quality and standards from raw materials to finished products.

(4) The company follows strict quality control and various systematic procedures.

(5) We attach great importance to quality at every stage of the manufacturing process.


The Maltose Spray Dryer company has successively introduced a large number of foreign capital and advanced technology with a number of joint ventures, and has continued to pay attention to and investigate other investment plans with resource advantages and industrial upstream and downstream integration effects, highlighting the three major aspects of "industrial resources, product technology, and industry leadership" Advantage. The company has a high-quality technical research and development and market service team. We will do our best to meet customer requirements of quality, delivery and service, and create value for customers!

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