Our company specializes in Formaldehyde Silicic Acid Spray Dryer, Fruit Powder Spray Dryer, Zinc Carbonate Flash Dryer products, and is a professional and large-scale manufacturer and service provider with strong competitiveness in this industry in China. Our company has always adhered to the spirit of seeking truth and being pragmatic, pioneering and innovative. Our company insists on promoting the strategic transformation, relying on the business structure and effective management and control to achieve sustainable and steady development, our company's strength is constantly enhanced. Every member of our efficient sales team attaches great importance to the needs of customers and business communication. Our company deals with many suppliers, so that our company can choose the most inexpensive and high-quality raw materials.
Description
(Corn Starch) Spray Dryer is the most widely used process in liquid shaping technology. It is suitable for producing powder and granules solid products from solution, emulsion, soliquoid, and pumpable paste materials. Therefore, when the particle size, final moisture, bulk density and granules shape meet the accurate standard, centrifugal spray drying is an ideal drying process.
Working Principle
This spray drying machine is a drying device that uses a high-speed centrifugal atomizer to disperse the materials into a mist, fully contact with hot air to complete instant drying, and form a powdery finished product. The air first passes through the primary and medium-efficiency filters, is heated by the heater, and then enters the air distributor on the top of the dryer. The hot air enters the drying chamber evenly in a spiral shape, and can be dried in a very short time in contact with the hot air. Finished product. The finished product is continuously output from the bottom of the high-efficiency cyclone separator, and the exhaust gas is discharged by the induced draft fan.
Characteristics:
1. High operational flexibility on non-adhesive or low-adhesive liquid materials.
2. Simple structure of the spray nozzle, easily used and maintained.
3. Less power consumption, low cost.
4. The hollow spherical product with big particles, good mobility and solubility.
5. Can be used to spray-cooling granulation process, such as paraffin, grease particles, special resins, etc.
Applicable Materials
Corn Starch
Corn starch, maize starch, or corn flour (British English) is the starch derived from corn (maize) grain. The starch is obtained from the endosperm of the kernel. Corn starch is a common food ingredient, often used to thicken sauces or soups, and to make corn syrup and other sugars. Cornstarch is versatile, easily modified, and finds many uses in industry such as adhesives, in paper products, as an anti-sticking agent, and textile manufacturing. It has medical uses as well, such as to supply glucose for people with glycogen storage disease.
Food: Amino acid, vitamin, egg powder, bone powder, protein, milk powder, blood powder, soy sauce powder, coffee, tea powder, glucose, pentadiene carboxylic acid, pectin, flavours, vegetable juice, yeast, starch, etc.
Ceramic: Alumina, zirconia, magnesium oxide, Titania, pottery clay, china clay, all kinds of magnetic porcelain and metal-oxides, etc.
Chemical: Aluminum polychloride, disperse dyes, reactive dyes, organic catalyzer, white carbon black, washing powder, zinc sulfate, silica, sodium metasilicate, potassium fluoride, calcium carbonate, potassium sulfate, inorganic catalyzer, wasted liquid, etc.
Specification
Type | Spray Dryer | |||||||
5 | 25 | 50 | 100 | 150 | 200-3000 | |||
Inlet Temperature | ≤ 350°C | |||||||
Outlet Temperature | 80-90°C | |||||||
Evaporate Capacity (kg/h) | 5 | 25 | 50 | 100 | 150 | 200-3000 | ||
Driving Force | compressed air drive | mechanical drive | ||||||
Rotate Speed | 25000 | 22000 | 21500 | 18000 | 18000 | 15000 | ||
Diameter of Atomizer (mm) | 50 | 120 | 120 | 120 | 150 | 180-340 | ||
Heating Source | Electricity | Electricity | electricity +steam+fuel oil+coal gas | electricity +steam | electricity +steam+fuel oil+coal gas | To be solved by users | ||
Electric-heating Power (kW) | 9 | 45 | 60 | 81 | 99 | |||
Recovery Rate (%) | ≥ 95 | ≥ 95 | ≥ 95 | ≥ 95 | ≥ 95 | ≥ 95 | ||
Installation Size | A(mm) | 1000 | 1290 | 1730 | 2500 | 2800 | ||
B(mm) | 2100 | 3410 | 4245 | 5300 | 6000 | |||
C(mm) | 2300 | 4260 | 4645 | 6000 | 6700 | |||
φ D(mm) | 1060 | 1800 | 2133 | 2560 | 2860 | |||
E1(mm) | 1050 | 1200 | 1640 | 2100 | 2180 | |||
E2(mm) | 1050 | 1200 | 1640 | 2100 | 2180 | |||
F(mm) | 750 | 1000 | 1250 | 1750 | 1970 | |||
G(mm) | 530 | 1700 | 1750 | 1930 | 2080 | |||
H(mm) | 530 | 1300 | 1800 | 2600 | 3050 | |||
I(mm) | 530 | 1550 | 1600 | 1780 | 1960 | |||
Advantages of spray drying equipment:
(1) The air inlet device is equipped with a sub-high-efficiency filter, so that the inlet air can reach 100,000-level purification. Air filters, dehumidifiers, heaters, etc. are all modularized, which is easy to disassemble, maintain, and maintain. Fresh air is dehumidified;
(2) The tower wall is equipped with a cold air jacket device, which solves the problem of sticking to the wall of the traditional Chinese medicine extract. At the same time, the wall temperature is low, and the material will not cause coking and deterioration;
(3) The atomizer is specially designed for the characteristics of the extract, and the distance between the atomization plate and the top of the drying tower is increased to avoid the material from topping;
(4) The equipment is equipped with an air sweeping device at the cone, thereby accelerating the flow of materials on the cone;
(5) The inlet air temperature is automatically controlled to ensure that the color, fragrance and taste of the material will not be destroyed;
(6) Two-stage cyclone dust removal device is used for material collection;
(7) Adopting CIP cleaning system, the equipment is easy to clean and meets GMP requirements;
(8) The control system adopts PLC program control, and the entire operating system is simple and easy to understand, making the operation more convenient for workers.
Why should you choose us?
(1) Our factory has a long history,strong strength,leading industry,high domestic market share,and rapid growth in foreign demand.
(2) Professional engineers,strict technical requirements,in line with Chinese quality inspection standards,passed ISO certification.
(3) We have a professional team of engineers,sales team,technical service team,maintenance team,guarantee service.
(4) Welcome domestic and foreign customers to visit the production,customer acceptance is high.
We have many years of production and sales experience, we have accumulated rich strength in the Spray Dryer for Corn Starch and Glucose field. All personnel of our company must receive strict pre job training and have strict production progress and product quality monitoring system. Our management work is becoming more and more perfect since we take quality management as the center, meanwhile, the technical force is constantly increasing as we focus on the development and application of new products.
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