Description
(Dye Powder) Spray Dryer is a more widely used process in the liquid process forming and drying industry. It is suitable for generating powder and granular solid products from solutions, emulsions, suspensions and pasty liquid materials. Therefore, when the particle size distribution, residual moisture content, bulk density and particle shape of the finished product must meet the standards, spray drying is a better process.
Working Principle
After filtering and heating, the air enters the air distributor on the top of the equipment, and the hot air enters the drying chamber evenly in a spiral shape. The material liquid passes through the high-speed centrifugal atomizer at the top of the tower body, and (rotating) sprays into very fine misty liquid beads, which are in cocurrent contact with hot air and can be dried into finished products in a short time. The finished product is continuously output from the bottom of the drying tower and the cyclone separator, and the exhaust gas is evacuated by the fan.
Equipment Characteristics:
(1) The drying speed is rapid. After the material liquid is sprayed, the surface area increases. In the high-temperature airflow, most of the water can be evaporated instantly, and the drying time generally only needs about 5-40S.
(2) The temperature of the droplets during the drying process is not high, and the product quality is good. The temperature range used for spray drying. Even if high-temperature hot air is used, the exhaust temperature will not be very high. In the initial drying stage, the material temperature does not exceed the wet bulb temperature of the surrounding hot air, which is especially suitable for heat-sensitive materials.
(3) The product has good dispersibility, fluidity and solubility. Since the drying process is completed in the air, the product instinctively maintains a spherical shape similar to the droplets, and has good fluidity.
(4) The production process is simplified and the operation control is convenient. Spraying is usually used to process solutions with a moisture content of 40%-90%, and can be dried into powder products at one time. Most products do not need to be crushed and screened after drying, thereby reducing the production process and simplifying the production process. The particle size, bulk density, and moisture of the product are within a certain range and can be adjusted by changing the operating conditions, which is more convenient to control.
Applicable Materials
Dye Powder
Hydrolysate refers to any product of hydrolysis. Protein hydrolysate has special application in sports medicine because its consumption allows amino acids to be absorbed by the body more rapidly than intact proteins, thus maximizing nutrient delivery to muscle tissues. It is also used in the biotechnology industry as a supplement to cell cultures. In the December 2013 edition of The International Journal of Food Science and Technology, hydrolysate was shown to be rich in L-aspartic acid and the necessary minerals manganese and selenium.
Food: Amino acid, vitamin, egg powder, bone powder, protein, milk powder, blood powder, soy sauce powder, coffee, tea powder, glucose, pentadiene carboxylic acid, pectin, flavours, vegetable juice, yeast, starch, etc.
Ceramic: Alumina, zirconia, magnesium oxide, Titania, pottery clay, china clay, all kinds of magnetic porcelain and metal-oxides, etc.
Chemical: Aluminum polychloride, disperse dyes, reactive dyes, organic catalyzer, white carbon black, washing powder, zinc sulfate, silica, sodium metasilicate, potassium fluoride, calcium carbonate, potassium sulfate, inorganic catalyzer, wasted liquid, etc.
Specification
Type | Spray Dryer | |||||||
5 | 25 | 50 | 100 | 150 | 200-3000 | |||
Inlet Temperature | ≤ 350°C | |||||||
Outlet Temperature | 80-90°C | |||||||
Evaporate Capacity (kg/h) | 5 | 25 | 50 | 100 | 150 | 200-3000 | ||
Driving Force | compressed air drive | mechanical drive | ||||||
Rotate Speed | 25000 | 22000 | 21500 | 18000 | 18000 | 15000 | ||
Diameter of Atomizer (mm) | 50 | 120 | 120 | 120 | 150 | 180-340 | ||
Heating Source | Electricity | Electricity | electricity +steam+fuel oil+coal gas | electricity +steam | electricity +steam+fuel oil+coal gas | To be solved by users | ||
Electric-heating Power (kW) | 9 | 45 | 60 | 81 | 99 | |||
Recovery Rate (%) | ≥ 95 | ≥ 95 | ≥ 95 | ≥ 95 | ≥ 95 | ≥ 95 | ||
Installation Size | A(mm) | 1000 | 1290 | 1730 | 2500 | 2800 | ||
B(mm) | 2100 | 3410 | 4245 | 5300 | 6000 | |||
C(mm) | 2300 | 4260 | 4645 | 6000 | 6700 | |||
φ D(mm) | 1060 | 1800 | 2133 | 2560 | 2860 | |||
E1(mm) | 1050 | 1200 | 1640 | 2100 | 2180 | |||
E2(mm) | 1050 | 1200 | 1640 | 2100 | 2180 | |||
F(mm) | 750 | 1000 | 1250 | 1750 | 1970 | |||
G(mm) | 530 | 1700 | 1750 | 1930 | 2080 | |||
H(mm) | 530 | 1300 | 1800 | 2600 | 3050 | |||
I(mm) | 530 | 1550 | 1600 | 1780 | 1960 | |||
Company advantage:
(1) XINGAN DRYING specializes in the design, development, manufacturing and sales of spray drying equipment and has more than 20 years of experience.
(2) Committed to designing and manufacturing quality products and providing excellent customer service.
(3) We maintain product quality and standards from raw materials to finished products.
(4) The company follows strict quality control and various systematic procedures.
(5) We attach great importance to quality at every stage of the manufacturing process.
Our service:
(1) One year warranty, 24-hour hotline service, complete components and parts are available at any time.
(2) The company has a professional after-sales service team, they come from manufacturing personnel, they are very familiar with the operation of the equipment, they will solve all the problems encountered by customers, and provide you with maintenance and use advice in time.
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